APPLICATIONS FOR THIS PRODUCT
Home Electronics
Computers
Ham Radio
TODAY’S USE
Many people in the electronics industry know the benefits of using ferrite cores in the ever-growing world of computerization and today’s home electronics environment. Computers and devices may emit noises that may cause malfunction. Manufacturers have taken certain measures to prevent that. As a matter of fact, many recent accessory cables of computers and devices are already supplied with ferrite cores. Just take a look at them. The cylindrical device often plastic molded in the size of a mushroom on the cable is a ferrite core. If yours don’t have them, you may have EMI/RFI in your computers, audio/video systems or other home/office electronics. But not to worry! You can immunize your entire house and office with our ferrite cores!
COMMON-MODE FILTERING (CMF)
Interfering signals can flow in cables in two ways: Differential-mode currents and common-mode currents. Differential-mode is the mode used by the desired signal on a transmission line. The cure for the differential-mode interference is a filter that passes the desired signal but blocks the unwanted signal. Examples are low-pass filters, high-pass filters and band-pass filters. Common-mode currents on a transmission line cause feed-line radiation. The cure for unwanted common-mode signals must somehow present high impedance in the common-mode without obstructing differential-mode signals. This can be done by use of a ferrite core. All conductors must pass through the same ferrite core, not a core for each conductor.
NEW FERRITE MATERIAL FOR CMF
31 Material: A new MnZn ferrite designed and manufactured by Fair Rite specifically for EMI suppression application. For EMI/RFI suppression applications, 73, 75 or 77 materials are generally used for 1-30 MHz. 43, 44 materials are generally used for 20-250 MHz. 61or 64 materials are used for 200 MHz or higher. 31 material covers a very broad frequency range of 1-1,000 MHz, truly the best overall material.
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31 Material Magnetic Properties |
| Initial Permeability m |
Flux Density B (gauss) |
Flux Density B (mT) |
Residual Flux Density Br (gauss) |
Residual Flux Density Br (mT) |
| 1500 |
3400 |
340 |
2500 |
250 |
| |
| Coercive Force Hc (oersted) |
Coercive Force Hc (A/m) |
Loss Factor @ frequency tan d/m (10-6 MHz) |
Curie Temp. Tc (C) |
Resistivity r (Wcm) |
|
0.35 |
28 |
20 0.1 |
>130 |
3x1000 |
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Physical Dimensions: inches (millimeters) |
| Part# |
Fitting Cable "B" Diameter (max) |
Outer Diameter "A" |
Length "C" |
Impedance w/no loop(ohms) |
|
31500 |
.5145 (13.05) |
1.220 (31.0) |
1.55 (39.4) |
300 max |
| 311000 |
1.020 (25.9) |
2.220 (56.4) |
1.69 (42.95) |
375 max |
The plastic case is polypropylene (black) and has a flammability rating of UL94-V0. |
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INCREASING SUPPRESSION STRENGTH
If there is a slack in the cable, just wind a few turns of the cable around the ferrite core. This is the best way to increase suppression strength. For example, just one loop to make 2 turns result in 4 times the original impedance thus quadrupling the suppressing strength. Make it tight and even spread windings for best results.
[(Original impedance) ohms x (Square of number of turns) = (New impedance) ohms]
This equation becomes less valid as frequency increases. Note that by increasing the number of turns the winding capacitance is increased resulting in a shift in the maximum impedance to lower frequencies proportionally.
This also suggests that getting a larger core is cost effective at the same time. Instead of getting 4 smaller cores, get a larger core and make a loop. You save 4 smaller cores. When 2 loops are made, that saves 8 smaller cores.
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Number of loop(s) |
Increasing suppression impedance |
Cost Saving Factor |
|
1 loop (2 turns) |
X4 |
400% |
|
2 loops (3 turns) |
X8 |
800% |
|
3 loops (4 turns) |
X16 |
1600% |
|
4 loops (5 turns) |
X32 |
3200% |
Ferrite Cores don’t suppress desired signals in differential-mode. So, wind the cables as much as you can and add more ferrite cores as desired. Use cable ties or electrical vinyl tape to hold ferrite cores in place. Don’t let the ferrite core move on the cable. Please note that the ferrite core effectively suppresses noises emitted from cable however, it cannot block noises emitted from internal components directly. That being the case, proper shielding of the equipment may be necessary, however, that is beyond our intention.
One other fact to mention is that the longer the core is the higher is the impedance for a given volume of ferrite material. The split ferrite cores are about 6 times longer than those of donuts style ferrite beads or toroids and thus exhibit higher impedance.
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